technifyed

Robotics, IoT and Hardware + Mechanical Engineering

Design a mechanical part in CAD and simulate its stress

Model a bracket, apply a load in simulation and redesign it to be lighter and still strong.

  • DifficultyIntermediate
  • Estimated time1–2 weeks
  • Budget₹0
  • ClassClass 12 to college
  • TeamSolo or up to 2
  • You needComputer only

Prerequisites: None beyond your class work

Original · by TechnifyedEngineering DesignSimulationFree to doComputer onlyTwo subjects

My projects

Overview

Model a bracket, apply a load in simulation and redesign it to be lighter and still strong.

Skills you will use

Basic simulationParametric modelling

Materials and tools

  • Computer with FreeCAD

Tools and software

FreeCAD

Expected cost₹0Nothing to buy
Estimated duration1–2 weeks5 build steps, plus the report

Step-by-step roadmap

  1. Start

    You will finish with: two designs with stress plots and a mass comparison.

  2. 1

    Prerequisites

    Nothing special to know first. Then collect the 1 item in the materials list.

  3. 2

    Learn

    Read up on cad: CAD, design, stress analysis. Your textbook chapter and one short video are enough.

  4. 3

    Plan

    Sketch the design, list every part with its price and decide how you will know it works.

  5. 4

    Build

    1. Model an L-bracket with given dimensions.
    2. Fix one face and apply a load to the other.
    3. Run the stress simulation and find the highest stress.
    4. Add a fillet or a rib and run again.
    5. Remove material where stress is low.
  6. 5

    Test

    Run it ten times in a row. Note every failure, fix the cause and test again.

  7. 6

    Document

    Photograph each build stage, keep the circuit or drawing, and note what failed and how you fixed it. Report structure

  8. 7

    Present

    Demonstrate it working first, then explain how it works and what you would improve. Presentation structure

  9. 8

    Publish

    Share a short video, the parts list and the drawing or code so someone else can build it.

Expected outcome

Two designs with stress plots and a mass comparison.

Other versions of this project

Advanced version

Print both and test them to failure.

Working as a team

Solo or up to 2. Suggested roles:

DesignHardware and buildCode or controlTestingDocumentationPresentation

Report and presentation

Report structure

  1. Title and aim
  2. The problem it solves
  3. How it works (principle)
  4. Parts list with cost
  5. Design: drawing, circuit or block diagram
  6. Build steps
  7. Testing and results
  8. Problems faced and fixes
  9. Limitations
  10. Future improvements
  11. References

Presentation structure

  1. The problem
  2. The idea
  3. How it works (one diagram)
  4. Parts and cost
  5. The build (photos)
  6. Live demo or video
  7. Test results
  8. What did not work
  9. Next version

Viva questions

Prepare your own answers to these before you present.

  • What is the aim of your project, in one sentence?
  • What is the principle behind it?
  • Why did you choose these materials or tools?
  • What result did you get, and was it what you expected?
  • What went wrong and how did you fix it?
  • How could this be improved or used in real life?

Resources

Source and attribution

Original

Written by Technifyed. Free to use for your own school or college project; write the report in your own words. Added 1 Oct 2026.

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